Consumable Cutting Machine
Produk / Struers Metallography / Consumable / Consumable Cutting Machine
Cut-off Wheels
| Perfect materialographic cutting requires precision without overheating or material deformation, usually combined with speed. Therefore, Struers machines and consumables are designed to work together to control all parameters of the cutting process, such as cooling, rotational speed and feed speed. This way, you get the most out of your investment. |
Selection Guide for Cut-off Wheels
| Application | Abrasive | SiC | Al2O3 Bakelite | CBN | Diamond | Diamond | Diamond | |||||
| Bond | Bakelite | Bakelite | Bakelite | Bakelite (Hard and ductile materials) |
Metal (Hard and brittle materials) |
Metal electroplated (Mounted materials, predominately) |
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| HV | 30-300 | 70-400 | <300 | 80-400 | 150-450 | 200-500 | 300-800 | >800 | 500-1400 | >800 | 30-2000 | |
| Cut-off machine | Std. wheel size* | Non-ferrous soft metals | Very ductile metals (Ti) | Soft ferrous metals | Medium soft ferrous metals | Medium hard ferrous metals | Hard ferrous metals | Very hard ferrous metals | Extremely hard ferrous metals | Sintered carbides, hard ceramics | Minerals and ceramics | Plastics and resins, mounted materials |
| Magnutom-500/-5000 | 508 x 3.5 x 32 | 10S51 | 30A51 | 40A51 42A51 |
50A51 52A51 |
60A51 62A51 |
B0C41 | B0D51 | M0D51 | E0D36 | ||
| Exotom-100/-150 Magnutom-400/-500/-5000 |
432 x 3.0 x 32 | 10S43 | 20S43 | 30A43 | 40A43 42A43 |
50A43 52A43 58A43 |
60A43 62A43 66A43 68A43 |
B0C41 | B0D35 | M0D35 | E0D36 | |
| Axitom-5/-400 | 400 x 3.0 x 32 | 10S35 | 20S35 | X20A400C | X30A400C | X40A400C | X50A400C X58A400C |
X60A400C X68A400C |
B0C41 | B0D35 | M0D35 | E0D36 |
| Axitom-5 | 350 x 2.5 x 32 | 10S35 | 20S35 | 20A35 | 20A35 | 30A35 | 40A35 | 50A35 56A35 58A35 |
B0C35 | B0D35 B7D35 |
M0D35 | E0D36 |
| Labotom-15 | 10S35 | 20S35 | 30A35 | 40A35 | 50A35 56A35 |
60A35 66A35 |
60A35 66A35 |
B0C35 | B0D35 B7D35 |
M0D35 | E0D36 | |
| Exotom/Unitom-2/-5/-50 | 10S35 | 30S35 | 20A35 | 30A35 | 40A35 | 50A35 56A35 58A35 |
60A35 66A35 68A35 |
B0C35 | B0D35 B7D35 |
M0D35 | E0D36 | |
| Unitom/Discotom-50/-60/-65/-100 | 300 x 2.0 x 32 | 10S30 | 20S30 | 30A30 | 40A30 | 50A30 | 60A30 66A30 |
B0C31 | B0D31 | M0D31 | E0D30 | |
| Discotom-5/-6/-10/Labotom-3/-5 | 250 x 1.5 x 32 | 10S25 | 20S25 | 20A25 | 30A25 36A25 |
40A25 46A25 |
54A25 50A25 56A25 |
60A25 66A25 |
B0C25 | B0D25 | M0D25 | E0D25 |
| Discotom/Labotom | 235 x 1.5 x 22 | 10S24 | 20S24 | 30A24 | 40A24 | 50A24 | 60A24 | |||||
| Discoplan-TS | 200 x 1.0 x 22 | B4D20 | M4D20 | |||||||||
| Precision cut-off machine | ||||||||||||
| Secotom-1/-10/-15/-50-6/-20/-60** | 200 x 0.8 x 22 | 10S20 | 10S20 | 30A20 | 30A20 | 50A20 | 50A20 | 50A20 | B0C20 | B0D20 | M0D20 M1D20 |
E1D20 |
| Accutom-10/-100/-5/-50 | 150 x 0.5 x 12.7 | 10S15 | 10S16 | 40A15 30A15 |
40A15 30A15 |
50A15 | 50A15 | 50A16 | B0C15 | B0D15 | M0D15 M1D15 |
E0D15 SAW13 |
| Accutom-2 | 125 x 0.5 x 12.7 | 30A13 | 30A13 | 30A13 | 30A13 | 50A13 | 50A13 | 50A13 | B0C13 | B0D13 | M0D13 M1D13 |
M1D13 |
| Minitom | 125 x 0.5 x 12.7 | M1D13 | M1D13 | B0C13 | B0C13 | B0C13 | B0C13 | B0C13 | B0C13 | B0D13 | M0D13 M1D13 |
M1D13 |
| Wheels with special sizes | 100x 0.3 x 12.7 | These wheels can be used on both Accutom-2/-5/-50 and Secotom-1/-10/-15/-50-6/-20/-60 for cutting of small specimens where high precision or minimum material loss is required. | M0D10 M1D10 |
M1D10 | ||||||||
| 5x 0.15 x 12.7 | M0D08 M1D08 |
M1D08 | ||||||||||
*) Diameter x Width x Bore in mm.
Additive
| Descriptions | Part No. | Contents | ||||||||||
| Cooli additive | Cooli Additive for recirculation water for cutting and grinding machines, in combination with abrasive cut-off wheels, diamond cut-off wheels, cup-wheels and grinding stones. For all materials (except copper and copper alloys) where a water-based cutting liquid can be used. | 49900073 | 4L | |||||||||
| Cooli additive plus | Cooli Additive Plus for recirculation water for cutting machines, in combination with abrasive cut-off wheels, diamond cut-off wheels and cup-wheels. | 49900071 | 1 L | |||||||||
| 49900072 | 4 L | |||||||||||
| Corrozip-Cu | Additive for use in recirculation cooling units, in particular for machines which mainly cut copper and copper alloys. The formula protects the machine from corrosion while improving cutting and cooling qualities. Mixed with water. Concentration of the Corrozip-Cu in the cooling fluid 2.7-3.3 %. Not recommended for use with Coolimat-200 bandfilter due to formation of foam. | 49900068 | 1 L | |||||||||
| 49900069 | 5 L | |||||||||||
| Water-free Cutting Fluid | For cutting of water-sensitive materials on Accutom-5/-50/-10/-100 or Secotom-10/-15/-50. Special pump tube required on Accutom-10/-100 and Secotom-15/-50 | 49900070 | 5L | |||||||||
| Unitclean | For cleaning of Recirculation Cooling Units to stop attack of micro-organisms and remove unpleasant odours | 49900040 | 1 L | |||||||||
Others
| Descriptions | Part No. | ||||||||||
| Filter tube 100 l | Single-use filter tube for static recirculation cooling system. Capacity: 100-200 l tanks. 10 pcs. Filter bag for use with 100 l, 150 l and 200 l tanks |
49900065 | |||||||||
| Filter bag | Filter bag for use with 50 l tank (05766906) and 100 l tank (05766905), requires 05766927 for use with 100 l tank. Reusable sieve. Stainless steel. For use with 50 l tank |
05766928 | |||||||||
| XL Filter bag | Replacement filter bag for repeated use with the filter tray. Replacement filter bag |
05766933 | |||||||||
| Bandfilter paper | Width: 500 mm. For use with Coolimat-200 bandfilter (06161116) | 06166901 | |||||||||
| Bandfilter paper for use with band filter (057663xx). Width: 45 cm. Roll with 90 m | 05766914 | ||||||||||
| Width: 500 mm. For use with Coolimat-2000 with bandfilter. Includes 4 x rolls, each length 100 m. Filter paper roll | 06526901 | ||||||||||
| Paper for Static Filter | For use with static filter (05766907) For 100 l filter. 100 pcs. | 05766915 | |||||||||
| For use with static filter (05766908) For 50 l filter. 100 pcs. | 05766916 | ||||||||||
| Filter paper | For Accutom-10 and Accutom-100. 100 pcs. | 49900060 | |||||||||
| Disposable Liners | For collecting waste material in recirculation cooling unit (025361xx) with capacity 30 l. 20 pcs. | 49900001 | |||||||||
| For collecting waste material in recirculation cooling unit, capacity 65 l. 10 pcs. |
49900013 | ||||||||||
| For collecting waste material in 50 l tank (05766906). 20 |
49900042 | ||||||||||
| For collecting waste material in 100/150 l tank. 20 pcs. |
49900043 | ||||||||||
| Disposable liner for Coolimat collection bin, 10 pcs | 06166906 | ||||||||||
| For collecting waste material in 200 l tank (06161X16), 5 pcs. 22 |
49900057 |
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